Shijiazhuang, Hebei, Chinasales@kaifil.com
KAIFIL
Cone strainers

Flat startup strainers

Flat perforated and mesh-lined start-up strainers with defined active area, support plate, gasket land and identification tab. Installation and pressure-drop checks.

Perforated metal screens
Active surface
Clear diameter, hole pattern and support obstruction
Plate and ring
Thickness, unsupported span, outside diameter and bore
Sealing and handling
Gasket land, tab, bolt clearance and removal route
Layer orientation
Fine mesh, support plate and marked flow direction

Share a drawing, reference sample or application requirements to discuss the configuration.

Product details

Geometry, support and flow direction

A flat start-up screen places its active surface across the pipe bore. The mounting ring, sealing land and any cross-support occupy part of the projected area; the free perforated area is calculated after those regions are deducted. Plate thickness and unsupported span define the mechanical geometry, while hole diameter, pitch and an added mesh liner define the screening surface.

Flange installation and commissioning

The flange drawing fixes outside diameter, bore, plate thickness and gasket contact width. A projecting tab identifies the installed screen and provides handling access. The flow arrow locates the support plate relative to the finer mesh so the pressure load reaches the support. Inspection covers flatness, burr-free holes, perimeter attachment and gasket seating; differential pressure is monitored throughout start-up flushing.

Flat startup strainers — Construction detail
Flat startup strainers — Construction detail
Start-up strainer installation schedule

Start-up strainer installation schedule

FeatureDrawing and operating definition
Active surfaceClear diameter, hole pattern and support obstruction
Plate and ringThickness, unsupported span, outside diameter and bore
Sealing and handlingGasket land, tab, bolt clearance and removal route
Layer orientationFine mesh, support plate and marked flow direction
Flat startup strainers — Perforated support openings

Flat startup strainers — Perforated support openings

Hole diameter (in)Hole diameter (mm)
1/161.5875
1/83.175
1/46.35
1/212.7

Round support-hole sizes are stated in inches with exact millimetre conversions using 1 in = 25.4 mm. Hole pitch, sheet thickness and solid mounting lands complete the support geometry. The optional woven liner has its own mesh and wire specification.

Ordering and production

Ordering and production

Supply itemOrder basis
Production lead time2–3 weeks after order and drawing confirmation.
Trial ordersSmall trial quantities for fit and process evaluation.
Regular production orders50 pieces or US$3,000 per order.
Quotation basisMaterial, finished dimensions, filter construction, connections and quantity.

Specifications

Flat startup strainers
ParameterSpecificationNotes
Active surfaceClear diameter, hole pattern and support obstruction—
Plate and ringThickness, unsupported span, outside diameter and bore—
Sealing and handlingGasket land, tab, bolt clearance and removal route—
Layer orientationFine mesh, support plate and marked flow direction—
Material304 / 316L stainless steel—
Perforated support openings1/16 / 1/8 / 1/4 / 1/2 inRound support-hole sizes are stated in inches with exact millimetre conversions using 1 in = 25.4 mm. Hole pitch, sheet thickness and solid mounting lands complete the support geometry. The optional woven liner has its own mesh and wire specification.
Illustrated geometryDN100 line; plate thickness 10 mmGeometry of the illustrated construction; finished dimensions follow the equipment interface drawing.
Mesh-liner geometry shown20 mesh; wire Ø0.25; clear opening 1.02 mmFor square weave:25.4/20−0.25=1.02 mm.

Applications

Pipeline commissioning

The screen captures construction debris during flushing and is removed after commissioning.

Pump protection during flushing

The upstream screen intercepts debris before it reaches the pump inlet.

Frequently asked questions

How is the installed envelope defined?

The flange drawing fixes outside diameter, bore, plate thickness and gasket contact width. A projecting tab identifies the installed screen and provides handling access. The flow arrow locates the support plate relative to the finer mesh so the pressure load reaches the support. Inspection covers flatness, burr-free holes, perimeter attachment and gasket seating; differential pressure is monitored throughout start-up flushing.

How are support and flow direction specified?

A flat start-up screen places its active surface across the pipe bore. The mounting ring, sealing land and any cross-support occupy part of the projected area; the free perforated area is calculated after those regions are deducted. Plate thickness and unsupported span define the mechanical geometry, while hole diameter, pitch and an added mesh liner define the screening surface.

Technical enquiry

Define the dimensions, media, joints and inspection records before confirming the order.

Technical details (optional)
Selection inputs

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