Shijiazhuang, Hebei, Chinasales@kaifil.com
KAIFIL

Drawing-based manufacturing

Cone strainers

Pointed cone, truncated cone and flat start-up strainers capture construction debris during pipe flushing and commissioning. We manufacture the perforated support, optional fine-mesh lining and retaining ring as one installation-specific assembly, with the flow direction and removal clearance defined on the drawing.

Temporary forms
Cone · truncated · flat
Media
Perforated · optional mesh liner
Fit
Flanged or union
Cone strainers
Metal filtration componentsCone strainer configurations

Compare cone strainers

Pipeline class does not establish the allowable pressure drop across a screen.

ConstructionApplication and fitConfirm firstFind a product
Witch-hat strainersA temporary screen must project upstream or downstream between flanges.Line size, cone length, flange OD, flow direction and support.Filter matching products
Truncated cone strainersAvailable length or handling favors a flat-ended cone.Large and small diameters, length, flange and closed-end detail.Filter matching products
Flat start-up screensThe available pipe spool has no axial room for a pointed or truncated cone.Confirm flange fit, active open area, support and the expected start-up pressure loss.Filter matching products

Cone strainers

Find a product

3 products

Construction

How a start-up screen is built

  • Cone orientationPointing the cone tip upstream or downstream changes the load on the screen. The piping drawing specifies the tip direction, mesh position and support together.
  • Backing screenPerforated backing carries flow loads while woven mesh retains finer debris. Mesh lies against the supporting face for the specified flow direction.
  • Removal planPlan differential-pressure monitoring, an opening connection and the removal sequence before commissioning. A flat screen occupies a short axial space; the cone provides a larger developed surface within its longer envelope.
  • Cone formA pointed cone, truncated cone or flat disc defines the screen envelope. Base diameter, axial length and exposed surface are dimensioned together with the flange retaining ring.
  • Retaining ring and screen bodyThe retaining ring seats at the flange joint while the cone projects into the pipe spool. Ring thickness, gasket contact, screen attachment and the identification handle are coordinated so that installation and removal remain accessible.
Cone strainers
01Cone orientation
02Backing screen
03Removal plan
04Cone form
05Retaining ring and screen body
Cone strainers

Start with the flange joint and available spool length

A start-up strainer occupies two different envelopes: the retaining ring at the flange faces and the screening body inside the pipe. The flange bore establishes the passage; the distance to bends, valves and reducers establishes the permitted projection. Record both envelopes before choosing the cone profile.

A pointed cone uses a long tapered surface. A truncated cone combines two end diameters with a shorter axial envelope. A flat screen keeps the assembly close to the flange plane. For each form, show the gasket contact band, identification handle, support arrangement and the space needed to withdraw the part.

Keep the collection surface supported through start-up

The fine mesh intercepts small debris and the perforated body provides structural backing. Their relative positions follow the drawing flow arrow. Continuous attachment around the ring and the screen edges establishes the collection boundary and prevents debris from passing around the mesh.

Commissioning work also defines the maintenance sequence. Record the clean differential pressure, check the pressure rise as debris accumulates, isolate the line for inspection and remove the screen at the specified commissioning stage. A planned access joint and clear identification make this sequence practical on site.

What we need to size a cone

The screen is sized against the pipe bore and the debris load, not against a nominal micron figure.

Send your drawing
01

Pipe/flange interface

Defines the mounting ring and fit. State the flange bore, seating diameter, ring thickness and gasket contact band.

02

Cone dimensions and orientation

Controls available area and structural behavior. Give the axial space between nearby fittings as well as the cone base and height.

03

Aperture or mesh specification

Defines the debris retained. Pair the mesh opening with wire diameter and identify the perforated backing separately.

04

Flow and differential pressure

Guides support construction. Include clean flow, debris loading and the maximum operating differential pressure.

05

Service duration and cleaning

Separates temporary from permanent duty. Specify the inspection interval, access joint and the point at which the screen is removed.

06

Nominal pipe size

DN25 to DN200 and beyond · 1" to 8" and larger. Use the nominal pipe size together with the actual mating dimensions and flange arrangement.

Installation details that control performance and maintenance

DetailDimension or constructionPurposeInspection point
Retaining ringBore, thickness and gasket bandLocate and clamp the assemblySeating contact and concentricity
Cone envelopeBase diameter, height and tip clearanceFit the available pipe spoolProjection and withdrawal space
Fine mesh and backingSeparate opening and perforation definitionsCombine interception with supportMesh position and continuous fixing
Identification handlePosition, projection and markingIdentify the temporary installationClearance from bolts and adjacent parts

Cone strainers

Applications

These screens are installed for commissioning and removed afterwards, wherever debris would damage downstream equipment.

Pump protection

Intercept weld debris, scale and foreign material during flushing.

Auxiliary liquid circuits

Protect specified equipment circuits during initial circulation.

Plant turnaround

Control debris following pipe modifications.

New pipeline commissioning

Installed between flange faces before first flow to catch weld slag, mill scale and construction residue, then removed.

Pump and compressor protection

Fitted upstream of rotating equipment during start-up so debris cannot reach impellers and clearances.

Inspect the retaining ring and supported screen

The retaining edge transfers load into the pipeline joint.

Quality control for filtration components
Cone strainers: Ring fit

Ring fit

Measure thickness, bore and gasket contact geometry.

Attachment

Inspect the mesh, backing and retaining-edge joints.

Orientation

Document flow direction and installed position.

Lining boundary

Inspect the full circumference where mesh joins the support or retaining ring. The fastening keeps debris on the intended collection side while the support carries the flow load.

Cone strainers

Questions before ordering

Can a temporary strainer be used permanently?

Startup screens serve a defined commissioning period. A permanent installation has a separately specified screen area, structural differential-pressure limit, monitoring and cleaning access.

Does Class 150 specify the cone differential-pressure limit?

Class 150 describes the flange pressure–temperature rating. The screen and its support have a separately defined differential-pressure limit based on their own construction.

Which direction should a startup cone face?

The piping drawing fixes whether the tip faces upstream or downstream. The flow arrow, mesh backing position, debris collection side and removal space are defined as one installation.

What does the identification handle do?

The projecting handle identifies the installed temporary screen and provides its orientation or service marking. Its position is coordinated with flange bolts and adjacent equipment so that the screen remains visible and accessible during commissioning.

How are usable area and cone length related?

The conical surface provides screening area within the available pipe length. The exposed perforations, mesh, weld margins and any blocked end region determine usable area. Compare this area with the required flow and debris allowance when choosing pointed, truncated or flat geometry.

Technical enquiry

Define the dimensions, media, joints and inspection records before confirming the order.

Technical details (optional)
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