Shijiazhuang, Hebei, Chinasales@kaifil.com
KAIFIL

Drawing-based manufacturing

Filter discs and cut screens

Flat wire-mesh discs, annular screens, edged inserts and cut profiles for compact seats, ports and screen holders. Select the opening and edge finish without sacrificing the usable area inside the seal.

Shapes
Round · annular · drawing-cut
Edges
Plain cut · rimmed · framed
Example aperture
100 mesh + 0.10 mm wire = 154 µm
Filter discs and cut screens
Metal filtration componentsDisc and screen configurations

Filter discs and cut screens

Find a product

6 products

Specify the working disc, not just its diameter

The seating land and centre hole determine how much area is available for flow.

Send your drawing
01

Outside and inside diameters

For annular discs, specify OD, ID and concentricity. Include all locating holes and tabs.

02

Aperture and wire

For square weave, aperture a = 25.4 / N - d, with a and d in mm and N in openings per inch.

03

Edge condition

Choose plain-cut edges for captured seats or a rim where handling and wire retention require it.

04

Finished thickness

State the complete thickness of mesh layers and any rim, not just the nominal wire diameter.

Construction

Cut edge, seating land and support

  • Rims occupy areaA metal rim protects the edge but reduces active filtration diameter. Locate the rim outside the required flow opening wherever the seat allows.
  • Unsupported spanA flat fine-mesh disc needs backing when pressure can bow it into the outlet. A holder face or coarse screen may provide this support.
  • Annular screensThe inner cut edge needs the same retention and sealing attention as the outside edge; an OD-only drawing is incomplete.
Filter discs and cut screens
01Rims occupy area
02Unsupported span
03Annular screens
Filter discs and cut screens

Compare filter discs and cut screens

Flat wire-mesh discs, annular screens, edged inserts and cut profiles for compact seats, ports and screen holders. Select the opening and edge finish without sacrificing the usable area inside the seal.

ConstructionApplication and fitConfirm firstFind a product
Round filter discsThe housing retains one flat circular screen around its perimeter.OD, media, layer build, edge condition and quantity.Filter matching products
Annular screensThe installation requires a central opening and controlled sealing width.OD, ID, concentricity, media and available sealing width.Filter matching products
Edged and framed discsThe perimeter must retain layers or create a repeatable interface.Finished dimensions, edge section, joining method and mating seat.Filter matching products

Filter discs and cut screens

Applications

Small flat screens suit compact flow passages.

Inline holders

Removable mesh inserts for liquid passages and inspection ports.

Valve and nozzle protection

Screens intercept debris before narrow flow restrictions.

Extrusion equipment

Single discs serve as defined layers in larger screen packs.

Disc inspection focuses on the perimeter

A correctly specified cloth can still leak around an undersized or damaged edge.

Quality control for filtration components
01OutlineMeasure OD, ID, holes and profile against the seating geometry.
02Cut and rimCheck loose wires, burrs, rim closure and layer alignment.
03Mesh identityCheck the weave, wire diameter and opening in both cloth directions.

Filter discs and cut screens

Questions before ordering

Is 100 mesh equal to 100 microns?

No. With 0.10 mm wire, 100 openings per inch gives a nominal square aperture of 0.154 mm, or 154 µm. A different wire diameter produces a different aperture.

When is a rim useful?

Use a rim when screens are repeatedly handled, several layers must remain registered, or cut wires need containment. A rim must still fit the holder thickness and sealing land.

How is a disc edge prevented from bypassing?

The perimeter must match its seat and keep the filtering layer captured. Specify OD, flatness, gasket or rim geometry and the clamping load or housing detail.

Technical enquiry

Define the dimensions, media, joints and inspection records before confirming the order.

Technical details (optional)
Selection inputs

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