Shijiazhuang, Hebei, Chinasales@kaifil.com
KAIFIL

Drawing-based manufacturing

Filter discs and cut screens

Filter discs and cut screens in woven wire mesh, sintered mesh, perforated sheet and precision foil, with round, annular and drawing-defined outlines. Multilayer mesh-disc configurations cover 10–580 mm diameter, 3–200 µm media grades and 3–5 layers. The filtering medium, support, edge finish and mounting land form one specified assembly.

Outlines
Round · annular · cut to drawing
Media
Woven · sintered · precision foil
Build
Single · layered · rimmed
Filter discs and cut screens
Metal filtration componentsDisc and screen configurations

Filter discs and cut screens

Find a product

9 products

Compare filter discs and cut screens

Flat wire-mesh discs, annular screens, edged inserts and cut profiles for compact seats, ports and screen holders. Select the opening and edge finish without sacrificing the usable area inside the seal.

ConstructionApplication and fitConfirm firstFind a product
Round filter discsThe housing retains one flat circular screen around its perimeter.OD, media, layer build, edge condition and quantity.Filter matching products
Annular screensThe installation requires a central opening and controlled sealing width.OD, ID, concentricity, media and available sealing width.Filter matching products
Edged and framed discsThe perimeter must retain layers or create a repeatable interface.Finished dimensions, edge section, joining method and mating seat.Filter matching products
Leaf-disc assembliesMetal leaf discs combine two filtering faces, an internal drainage support and a central collection hub. Annular sintered-mesh elements stack around a central outlet for polymer melt filtration.Match central bore, hub geometry, outer clearance and the axial clamping arrangement to the existing filter assembly. Separate overall diameter from usable annular area, edge closure and support footprints.Filter matching products

What we need to quote a disc

Define the disc geometry, filtering medium, layer arrangement, edge treatment, support and inspection requirements together.

Send your drawing
01

Outside and inside diameters

For annular discs, specify OD, ID and concentricity. Include all locating holes and tabs.

02

Aperture and wire

For square weave, aperture a = 25.4 / N - d, with a and d in mm and N in openings per inch.

03

Edge condition

Choose plain-cut edges for captured seats or a rim where handling and wire retention require it.

04

Finished thickness

State the complete thickness of mesh layers and any rim, not just the nominal wire diameter.

05

Retention basis

Geometric aperture · nominal rating · absolute rating · named test method

06

Process conditions

Medium, viscosity, temperature, differential pressure, cleaning method

Four interfaces that determine a finished disc

Use the holder drawing to connect a dimensional check with the part of the filtration boundary it controls.

InterfaceSpecify on the drawingEffect in the assemblyFinished-part check
Outside outlineDiameter or controlled profile; locating datumPositions the disc inside the pocketProfile, burr condition and fit
Inner openingDiameter, concentricity and inner seating widthAligns the passage and closes the inner boundaryCutout position and retained inner edge
Peripheral joiningRim width, weld positions and total edge thicknessRetains layers within the clamping landLayer capture and edge thickness
Backing and active fieldExposed opening, backing contact and flow directionSupports the medium across the working spanFace orientation, flatness and clear opening

Construction

How the disc is made and checked

  • Rims occupy areaA metal rim protects the edge but reduces active filtration diameter. Locate the rim outside the required flow opening wherever the seat allows.
  • Unsupported spanA flat fine-mesh disc needs backing when pressure can bow it into the outlet. A holder face or coarse screen may provide this support.
  • Annular screensThe inner cut edge needs the same retention and sealing attention as the outside edge; an OD-only drawing is incomplete.
  • MediaWoven mesh, five-layer sintered mesh, perforated sheet or etched foil — the choice fixes both aperture and achievable tolerance.
  • EdgePlain-cut discs fit enclosed holders; rolled or welded rims retain cut wire ends, align layers and protect the perimeter during removal.
Filter discs and cut screens
01Rims occupy area
02Unsupported span
03Annular screens
04Media
05Edge
Filter discs and cut screens

Define the filtering field inside the mounting perimeter

The outside profile locates a disc in its holder; the exposed filtering field controls where the fluid crosses the medium. Draw both boundaries. A clamping land, folded rim or frame occupies part of the overall diameter, and the holder opening sets the usable flow window. On an annular disc, the centre opening introduces a second perimeter: define its diameter, concentricity to the outside profile and contact with the inner seat. This keeps the filtering field aligned with the equipment passage.

Specify the backing on the side that receives the pressure load. A coarse screen or perforated holder supports the fine layer across the open span, while the contact pattern determines where that layer remains exposed. Include the direction of normal flow and any reverse cleaning flow on the section drawing. For a rigid sintered disc, the face orientation, thickness and seating flatness join the same assembly definition; the nominal micron grade describes the chosen medium.

Keep the cut profile and layer arrangement intact

Outline and medium are separate choices. A circular, annular or shaped part can use a single woven layer, a retained multilayer stack or a bonded sintered structure. List each layer and its position before defining the outer edge. Spot welds hold the specified layers together during handling; a rolled rim encloses the perimeter and provides a repeatable gripping or seating surface. Place joining features and their thickness within the mounting land shown on the drawing.

For repeat orders, control the finished outline, inner cutouts, overall thickness and condition of both cut edges. Check that the medium reaches the entire active opening, that the retained layers remain registered and that the edge fits its holder without lifting the working face. Pack thin screens flat with their grade and layer sequence identified. Extruder screen packs use a separate inlet-to-outlet layer schedule matched to the breaker plate; that assembly information accompanies the disc outline.

Filter discs and cut screens

Applications

Cut screens serve wherever a flat element has to drop into a housing, stack in a changer or seal between faces.

Inline holders

Removable mesh inserts for liquid passages and inspection ports.

Valve and nozzle protection

Screens intercept debris before narrow flow restrictions.

Extrusion equipment

Single discs serve as defined layers in larger screen packs.

Disc inspection focuses on the perimeter

Check the finished outline, edge retention and sealing contact to direct flow through the specified medium.

Quality control for filtration components
Filter discs and cut screens: Outline
Outline

Outline

Measure OD, ID, holes and profile against the seating geometry.

Cut and rim

Check loose wires, burrs, rim closure and layer alignment.

Mesh identity

Check the weave, wire diameter and opening in both cloth directions.

Filtering-field continuity

Inspect the exposed medium together with the inner and outer edge retention. The finished screen covers the holder opening with the specified support and layer arrangement.

Filter discs and cut screens

Questions before ordering

Is 100 mesh equal to 100 microns?

No. With 0.10 mm wire, 100 openings per inch gives a nominal square aperture of 0.154 mm, or 154 µm. A different wire diameter produces a different aperture.

When is a rim useful?

Use a rim when screens are repeatedly handled, several layers must remain registered, or cut wires need containment. A rim must still fit the holder thickness and sealing land.

How is a disc edge prevented from bypassing?

The perimeter must match its seat and keep the filtering layer captured. Specify OD, flatness, gasket or rim geometry and the clamping load or housing detail.

Which dimensions define an annular filter disc?

Specify outside and inside diameters, their concentricity, thickness, the inner and outer seating widths, and the direction of flow. The section drawing shows which surfaces clamp, support and seal the medium.

How should a multilayer disc be distinguished from a single-layer screen?

List the medium, wire and aperture for each layer in flow order, then define the joining method and finished stack thickness. A rim or spot weld retains that declared construction; the filtering grade belongs to its control layer.

Technical enquiry

Define the dimensions, media, joints and inspection records before confirming the order.

Technical details (optional)
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