Shijiazhuang, Hebei, Chinasales@kaifil.com
KAIFIL

Kaifil

Materials and alloys for metal filtration

Select stainless steel, duplex stainless steel, nickel alloys or pure nickel for woven mesh, sintered media and fabricated filter components. Compare grades, chemistry and service conditions, then connect the material to the filter construction.

Close-up of woven metallic filter cloth

Technical information

Selection inputs

Send your drawing
Fluid and cleaning chemistryFluid composition, concentration, chlorides, pH, dissolved oxygen and cleaning chemicals.
Temperature and loadOperating and cleaning temperatures, thermal cycling, differential pressure and backwash duty.
Material and constructionGrade or UNS designation, weave or slot, wire size, support and joining details.
Dimensions and quantityDrawing, active filtration area, interfaces, dimensional tolerances and quantity.

Start with the fluid, then choose the filter structure

Material selection connects the process chemistry with the component that holds the filtration geometry. Record the fluid composition, concentration, operating temperature, dissolved oxygen and cleaning cycle. Select the grade for the filter layer, then define the support, frame, end fittings and welds as one wetted assembly. Kaifil turns these inputs into mesh, cut blanks and fabricated filter components.

Three decisions define a metal filter

The alloy determines how the metal responds to its environment. The weave, slot or porous structure determines the flow passages. The support and joint design determine how the element carries differential pressure and fits its housing. Keep these decisions together on the specification: a change in alloy preserves neither a wire diameter nor a filtration rating automatically.

Read chemistry and grade names precisely

UNS designations identify specific compositions; EN material numbers identify grades within their own specification system. The L suffix in 304L and 316L denotes lower carbon. Duplex describes an austenitic-ferritic microstructure. Monel identifies nickel-copper alloys, while Inconel and Hastelloy cover several distinct nickel-alloy compositions. The topic pages below resolve each family into named grades and element tables.

Choose a material family

Match the dominant service requirement to the alloy family, then use the detailed grade guide.

Material familySelection focusFilter construction
304 / 304LGeneral process screening and welded stainless assembliesWoven cloth, supports, cut discs and formed parts
316 / 316LMolybdenum-bearing stainless for process liquids and cleaning cyclesWoven mesh, sintered mesh, fiber felt and cartridges
Duplex stainless steelChloride resistance with higher mechanical strengthWoven screens, support structures and welded screen assemblies
MonelNickel-copper chemistry for marine and reducing process environmentsWoven mesh, strainers and corrosion-resistant fittings
InconelGrade-specific combinations of heat resistance, corrosion resistance and strengthWoven media, formed screens and filter assembly parts
HastelloyAggressive chemical processing: reducing acids and mixed corrosive mediaChemical-duty filter cloth and fabricated elements
Commercially pure nickelCaustic processing, conductivity and controlled metal purityWoven nickel mesh, screens and formed parts

Duplex stainless steel

Compare 2205 duplex and 2507 super duplex stainless steel for chloride-bearing filtration service. Grade identity, chromium-molybdenum-nitrogen chemistry and welded construction define the material specification.

Explore grades and composition

Monel nickel-copper alloys

Compare Monel 400 and K-500 nickel-copper alloys for woven screens, strainers and filter assembly parts. Composition and strengthening mechanism distinguish the formable mesh grade from the age-hardenable alloy.

Explore grades and composition

Inconel nickel alloys

Compare Inconel 600, 601, 625 and 718 by chemistry, oxidation resistance and strengthening route. Select the exact grade for woven media, hot-process screens and load-bearing filter components.

Explore grades and composition

Hastelloy corrosion-resistant alloys

Compare Hastelloy B-2, B-3, C-22 and C-276 for chemical-duty filters. Reducing-acid service, oxidizing species and chloride exposure guide the choice of nickel-molybdenum or nickel-chromium-molybdenum chemistry.

Explore grades and composition

Commercially pure nickel

Compare Nickel 200 and 201 for woven mesh and chemical-process components, and distinguish N2, N4, N6 and N8 purity designations. Carbon content, impurity control and construction define the material choice.

Explore grades and composition

Stainless steel grades in filter specifications

Use the complete designation to connect the material to the intended fabrication route.

GradeCommon EN referenceDefining featureSelection role
3041.4301Chromium-nickel austenitic stainless steelGeneral industrial screening and supports
304L1.4307Low-carbon chromium-nickel gradeWelded mesh assemblies and formed components
3161.4401Molybdenum-bearing austenitic stainless steelProcess filtration with increased localized-corrosion resistance
316L1.4404Low-carbon molybdenum-bearing gradeWelded cartridges, sintered media and process filters
310S1.4845High chromium and nickel contentsOxidation-focused hot-gas screens and thermal-processing parts
904L1.4539High nickel and molybdenum with copperAcid-processing and corrosion-focused assemblies

Specify the grade, product form and governing material standard together.

Connect material selection to filter construction

The medium and its supports perform different jobs within the same element.

ConstructionGeometry to specifyMaterial-related fabrication detail
Woven wire meshWarp and weft counts, wire diameters and apertureWire condition, forming direction and edge joining
Sintered wire meshLayer sequence, nominal grade and thicknessAlloy of each layer and the sintering route
Metal fiber feltFiber medium, thickness and nominal gradeSupport mesh, pleat formation and seam design
Wedge wire screenSlot width, surface-wire profile and support pitchSurface-wire and support grades, resistance-welded intersections
Perforated or laser-cut sheetHole or slot geometry, pitch and thicknessSheet grade, cut-edge condition and formed dimensions
Finished cartridge or basketActive area, support, seals and connectionsGrade schedule covering every wetted metal part

From material grade to finished filter

  1. 01

    Define the chemical envelope

    List process fluid, contaminants, concentration, oxygen exposure and the complete cleaning cycle.

  2. 02

    Choose the alloy and condition

    Select a specific grade and specify annealed, cold-worked or age-hardened condition where relevant.

  3. 03

    Design the filtering assembly

    Set filtration geometry, effective area, load-bearing supports, joints and sealing surfaces.

  4. 04

    Complete the procurement schedule

    Provide the drawing, material standard, quantity, tolerances and inspection requirements.

Material selection questions

What changes when moving from 304 to 316L?

316L adds molybdenum and uses a low-carbon composition. It combines improved localized-corrosion resistance with a grade suited to welded fabrication. The weave, aperture and support remain separate drawing requirements.

What is the difference between mesh count and material grade?

Mesh count describes the number of openings or wires per unit length under the stated convention. Material grade describes chemical composition. Pair mesh count with wire diameter, weave and alloy on the order.

How do I specify a filter with several metals?

Create a material schedule for the filtering layer, support, frame, end fittings and weld filler. Include the process and cleaning fluids so the complete wetted assembly has a consistent corrosion design.

How do the material topic pages help with purchasing?

Each page provides specific grade identities, chemistry tables, selection differences and fabrication inputs. Use the selected grade alongside the product page for dimensions, media structure and connection details.

Technical enquiry

Define the dimensions, media, joints and inspection records before confirming the order.

Technical details (optional)
Selection inputs

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