Kaifil
Materials and alloys for metal filtration
Select stainless steel, duplex stainless steel, nickel alloys or pure nickel for woven mesh, sintered media and fabricated filter components. Compare grades, chemistry and service conditions, then connect the material to the filter construction.

| Fluid and cleaning chemistry | Fluid composition, concentration, chlorides, pH, dissolved oxygen and cleaning chemicals. |
|---|---|
| Temperature and load | Operating and cleaning temperatures, thermal cycling, differential pressure and backwash duty. |
| Material and construction | Grade or UNS designation, weave or slot, wire size, support and joining details. |
| Dimensions and quantity | Drawing, active filtration area, interfaces, dimensional tolerances and quantity. |
Start with the fluid, then choose the filter structure
Material selection connects the process chemistry with the component that holds the filtration geometry. Record the fluid composition, concentration, operating temperature, dissolved oxygen and cleaning cycle. Select the grade for the filter layer, then define the support, frame, end fittings and welds as one wetted assembly. Kaifil turns these inputs into mesh, cut blanks and fabricated filter components.
Three decisions define a metal filter
The alloy determines how the metal responds to its environment. The weave, slot or porous structure determines the flow passages. The support and joint design determine how the element carries differential pressure and fits its housing. Keep these decisions together on the specification: a change in alloy preserves neither a wire diameter nor a filtration rating automatically.
Read chemistry and grade names precisely
UNS designations identify specific compositions; EN material numbers identify grades within their own specification system. The L suffix in 304L and 316L denotes lower carbon. Duplex describes an austenitic-ferritic microstructure. Monel identifies nickel-copper alloys, while Inconel and Hastelloy cover several distinct nickel-alloy compositions. The topic pages below resolve each family into named grades and element tables.
Choose a material family
Match the dominant service requirement to the alloy family, then use the detailed grade guide.
| Material family | Selection focus | Filter construction |
|---|---|---|
| 304 / 304L | General process screening and welded stainless assemblies | Woven cloth, supports, cut discs and formed parts |
| 316 / 316L | Molybdenum-bearing stainless for process liquids and cleaning cycles | Woven mesh, sintered mesh, fiber felt and cartridges |
| Duplex stainless steel | Chloride resistance with higher mechanical strength | Woven screens, support structures and welded screen assemblies |
| Monel | Nickel-copper chemistry for marine and reducing process environments | Woven mesh, strainers and corrosion-resistant fittings |
| Inconel | Grade-specific combinations of heat resistance, corrosion resistance and strength | Woven media, formed screens and filter assembly parts |
| Hastelloy | Aggressive chemical processing: reducing acids and mixed corrosive media | Chemical-duty filter cloth and fabricated elements |
| Commercially pure nickel | Caustic processing, conductivity and controlled metal purity | Woven nickel mesh, screens and formed parts |
Duplex stainless steel
Compare 2205 duplex and 2507 super duplex stainless steel for chloride-bearing filtration service. Grade identity, chromium-molybdenum-nitrogen chemistry and welded construction define the material specification.
Explore grades and compositionMonel nickel-copper alloys
Compare Monel 400 and K-500 nickel-copper alloys for woven screens, strainers and filter assembly parts. Composition and strengthening mechanism distinguish the formable mesh grade from the age-hardenable alloy.
Explore grades and compositionInconel nickel alloys
Compare Inconel 600, 601, 625 and 718 by chemistry, oxidation resistance and strengthening route. Select the exact grade for woven media, hot-process screens and load-bearing filter components.
Explore grades and compositionHastelloy corrosion-resistant alloys
Compare Hastelloy B-2, B-3, C-22 and C-276 for chemical-duty filters. Reducing-acid service, oxidizing species and chloride exposure guide the choice of nickel-molybdenum or nickel-chromium-molybdenum chemistry.
Explore grades and compositionCommercially pure nickel
Compare Nickel 200 and 201 for woven mesh and chemical-process components, and distinguish N2, N4, N6 and N8 purity designations. Carbon content, impurity control and construction define the material choice.
Explore grades and compositionStainless steel grades in filter specifications
Use the complete designation to connect the material to the intended fabrication route.
| Grade | Common EN reference | Defining feature | Selection role |
|---|---|---|---|
| 304 | 1.4301 | Chromium-nickel austenitic stainless steel | General industrial screening and supports |
| 304L | 1.4307 | Low-carbon chromium-nickel grade | Welded mesh assemblies and formed components |
| 316 | 1.4401 | Molybdenum-bearing austenitic stainless steel | Process filtration with increased localized-corrosion resistance |
| 316L | 1.4404 | Low-carbon molybdenum-bearing grade | Welded cartridges, sintered media and process filters |
| 310S | 1.4845 | High chromium and nickel contents | Oxidation-focused hot-gas screens and thermal-processing parts |
| 904L | 1.4539 | High nickel and molybdenum with copper | Acid-processing and corrosion-focused assemblies |
Specify the grade, product form and governing material standard together.
Connect material selection to filter construction
The medium and its supports perform different jobs within the same element.
| Construction | Geometry to specify | Material-related fabrication detail |
|---|---|---|
| Woven wire mesh | Warp and weft counts, wire diameters and aperture | Wire condition, forming direction and edge joining |
| Sintered wire mesh | Layer sequence, nominal grade and thickness | Alloy of each layer and the sintering route |
| Metal fiber felt | Fiber medium, thickness and nominal grade | Support mesh, pleat formation and seam design |
| Wedge wire screen | Slot width, surface-wire profile and support pitch | Surface-wire and support grades, resistance-welded intersections |
| Perforated or laser-cut sheet | Hole or slot geometry, pitch and thickness | Sheet grade, cut-edge condition and formed dimensions |
| Finished cartridge or basket | Active area, support, seals and connections | Grade schedule covering every wetted metal part |
From material grade to finished filter
- 01
Define the chemical envelope
List process fluid, contaminants, concentration, oxygen exposure and the complete cleaning cycle.
- 02
Choose the alloy and condition
Select a specific grade and specify annealed, cold-worked or age-hardened condition where relevant.
- 03
Design the filtering assembly
Set filtration geometry, effective area, load-bearing supports, joints and sealing surfaces.
- 04
Complete the procurement schedule
Provide the drawing, material standard, quantity, tolerances and inspection requirements.
Material selection questions
What changes when moving from 304 to 316L?
316L adds molybdenum and uses a low-carbon composition. It combines improved localized-corrosion resistance with a grade suited to welded fabrication. The weave, aperture and support remain separate drawing requirements.
What is the difference between mesh count and material grade?
Mesh count describes the number of openings or wires per unit length under the stated convention. Material grade describes chemical composition. Pair mesh count with wire diameter, weave and alloy on the order.
How do I specify a filter with several metals?
Create a material schedule for the filtering layer, support, frame, end fittings and weld filler. Include the process and cleaning fluids so the complete wetted assembly has a consistent corrosion design.
How do the material topic pages help with purchasing?
Each page provides specific grade identities, chemistry tables, selection differences and fabrication inputs. Use the selected grade alongside the product page for dimensions, media structure and connection details.
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Technical enquiry
Define the dimensions, media, joints and inspection records before confirming the order.





















