Drawing-based manufacturing
Parts are manufactured against approved drawings and agreed specifications.
Kaifil
Custom Stainless Steel Filter Elements & Metal Filtration Components
Manufacturer of custom stainless steel filter cartridges, cylinders, discs, screen packs, and strainer baskets built precisely to your drawings. Special metal alloys are available.
10+Years in wire mesh and filtrationWire mesh and filter componentsOEMCustom fabricationDrawings and samples welcomeQCDrawing-based inspectionDimensions, media and assemblyDocsDocument supportRecords within the agreed scope
SS304SS316LMetal filter cartridgesFilter cylinders and tubesFilter discs and cut screensScreen packsStrainer basketsCone strainersFilter cups and domed screensFilter panels and framed screensDemister pads and mesh blocksFilter media rolls and sheetsMetal wire meshWedge wire screensSintered metal filters and mediaPerforated metal screensLaser-perforated and slotted screensEtched and electroformed screens
By product form
By product form
Start with the installed shape and equipment interface.
Metal filter cartridges
Removable metal filter elements with pleated mesh, rigid sintered mesh or metal fiber felt. Choose the medium for retention and cleaning, then match the end connection, seal and load direction to the housing.
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Filter cylinders and tubes
Woven-mesh sleeves, perforated support tubes and slotted screen cylinders for radial flow, internal support and equipment inserts. Diameter, seam construction and which surface carries pressure determine the right tube.
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Filter discs and cut screens
Flat wire-mesh discs, annular screens, edged inserts and cut profiles for compact seats, ports and screen holders. Select the opening and edge finish without sacrificing the usable area inside the seal.
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Screen packs
Multilayer extruder screens with loose, spot-welded or rimmed edges. Round, annular and kidney-shaped packs combine a fine separation layer with support layers that fit the breaker plate or screen changer.
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Strainer baskets
Removable mesh-lined, perforated and wedge-wire baskets for collecting debris in liquid systems. Size the working area, inlet seat and removal space together so the basket can be cleaned without bypass or damage.
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Cone strainers
Temporary conical and flat startup screens installed in pipelines to intercept construction debris before commissioning. Flange fit, installation length and differential-pressure monitoring are central to selection.
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Filter cups and domed screens
Formed mesh cups, domed screens and flanged inserts for compact inlet and nozzle protection. Depth adds surface area, while forming strain and the seating rim determine the usable shape.
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Filter panels and framed screens
Flat or curved mesh panels, perforated screens and framed inserts for installed screening surfaces. Span, frame stiffness, perimeter sealing and replacement access matter as much as aperture.
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Demister pads and mesh blocks
Knitted wire-mesh pads separate entrained liquid droplets from gas by impaction and coalescence. Pad density, gas velocity and drainage govern performance; a demister is not specified by a particle-filtration micron rating.
View detailsMetal filtration component manufacturing
A closer look at Kaifil metal filtration components and manufacturing.
A closer look at Kaifil metal filtration components and manufacturing.
Why Kaifil
Manufacturing discipline for drawing-defined filter components
The filtering surface, support and installation interfaces share one approved manufacturing basis.
Multiple metal filtration technologies
Wire mesh, perforated metal, sintered media, wedge wire and fabricated assemblies.
Prototype to repeat production
Sample, first-article and repeat-order arrangements are reviewed for the individual part.
Inspection to agreed requirements
Dimensions, media, assembly and documentation follow the confirmed order scope.
By media and technology
By media and technology
Compare the filtering surface, support and manufacturing route.
Filter media rolls and sheets
Woven wire cloth, sintered mesh sheets, fiber felt and perforated material supplied as rolls, strips or blanks for filter fabrication. Choose a media form that suits the intended cutting, joining and forming route.
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Metal wire mesh
Plain, twill, Dutch and reverse-Dutch wire cloth for screening and filter fabrication. Square aperture depends on mesh count and wire diameter; dense Dutch weaves require their own retention and permeability data.
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Wedge wire screens
Continuous-slot panels, cylinders and baskets made from profile wire and supports. Slot width controls the opening; wire face, support spacing and flow direction determine area and structural behavior.
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Sintered metal filters and media
Rigid sintered mesh laminates, porous metal discs, tubes and fiber-felt media for cleanable filtration components. Bonded mesh, powder pore networks and metal fiber felt have different retention, permeability and cleaning behavior.
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Perforated metal screens
Punched sheets, support tubes and strainer parts with round, square or slotted holes. Hole diameter, pitch, thickness and solid margins balance open area against stiffness.
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Laser-perforated and slotted screens
Drawing-defined slotted sheets, cylinders and discs where hole placement or profile makes a standard punched pattern unsuitable. Aperture, thickness and edge quality must be assessed together for the selected cutting route.
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Etched and electroformed screens
Thin etched-foil and electroformed screens for small apertures and patterned inserts. Etching removes metal from foil; electroforming deposits metal on a tool. Thickness, aperture profile and handling therefore differ.
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Materials and alloys for filtration components
Compare common stainless steels and specialist alloys by corrosion exposure, welded construction and availability as wire, mesh, sheet or porous media.
View detailsMade by Kaifil
Examples of filter elements and custom filtration components manufactured by Kaifil.
A filtration component is more than its filter media.
We review the filtering surface, support structure, end connections, welds, edges, seals and installation interfaces as one manufactured component.
From requirement to finished part
Four stages connect the technical inputs, drawing approval and inspection requirements.
- 01
Send drawing / sample
Share the current drawing or sample photographs, dimensions, quantity and service conditions.
- 02
Engineering review
Review material, media, supports, interfaces, joints, tolerances and required checks.
- 03
Sample or order confirmation
Agree the drawing revision, sample scope, quotation and acceptance requirements.
- 04
Manufacture & inspect
Produce the components and complete the checks and documents specified in the order.
Technical resources for better filter specifications
Prepare a clearer drawing, compare media constructions and define the information needed for a useful quotation.
How to specify a custom metal filter
A useful metal-filter specification answers five questions: what the filter must separate, how it fits the equipment, what loads and chemicals it will see, how it will be cleaned, and how the finished part will be accepted.
View detailsScreen packs for polymer melt filtration
A polymer melt screen pack removes unwanted solids or gels from the melt and supports stable operation through the breaker plate or screen changer.
View detailsCommon commercial questions
Practical answers before you send a drawing or request a quotation.
Can you manufacture from drawings or samples?
Yes. Send the current drawing when available. For an existing component, include photographs, dimensions and details of its installation interfaces. Missing inputs are clarified before quotation.
What information is needed for quotation?
Include the component form, material, dimensions, opening or filtration requirement, quantity and operating conditions. Drawings and sample photographs help establish the support, joining and fit requirements.
What materials can you manufacture?
Stainless steels and other specified alloys are reviewed against the selected mesh, perforated, wedge-wire or sintered construction. Availability and suitability are confirmed for the actual component and service conditions.
Can you provide samples or first articles?
Samples or first articles can be included in the quotation. State the quantity, critical checks and approval documents so the sample scope and production basis can be agreed.
What inspection documents can be supplied?
Material documents, dimensional records and inspection photographs can be arranged within the confirmed order scope. Specify the required records and any test method in the enquiry.
What determines MOQ and lead time?
Material availability, construction complexity, tooling, inspection and quantity affect the minimum order and schedule. Both are confirmed after the project requirements are reviewed.
Technical enquiry
Send your drawing
Have a drawing, sample or replacement requirement?