Shijiazhuang, Hebei, Chinasales@kaifil.com
KAIFIL

Drawing-based manufacturing

Filter cups and domed screens

Formed metal mesh cups, flanged inserts and domed screens protect compact fluid passages. We match the finished mouth, seating rim and filtration surface to the port geometry, combining the selected mesh with a support layer where the assembly carries a directional flow load.

Forms
Cup · dome · flanged bowl
Compact bowl example
Ø10–20 × 6–10 mm
Finish
Formed rim · retained edge
Filter cups and domed screens
Metal filtration componentsFilter cup and domed screen configurations

Filter cups and domed screens

Find a product

3 products

Compare filter cups and domed screens

Flat blank dimensions cannot control the installed shape alone.

ConstructionApplication and fitConfirm firstFind a product
Shallow filter cupsThe installation needs a formed screen with limited projection.Rim OD, cup diameter, depth, radius, media and edge.Filter matching products
Deep-drawn filter cupsThe available envelope supports a deeper formed screen.Depth, wall angle, bottom radius, rim, orientation and tolerance.Filter matching products
Domed screensThe component needs a convex screen rather than a cylindrical cup.Base diameter, dome height, radius, working face and edge.Filter matching products

What we need to form a cup

A formed component is quoted from a drawing — the shape, the mesh and the edge construction are decided together.

Send your drawing
01

Diameter, depth and radii

Defines forming severity. Dimension the mating seat as well as the free-standing part.

02

Mesh, wire diameter and material

Affects formability and final opening. Keep weave, wire diameter and starting aperture together.

03

Rim and joining details

Controls fit and bypass. Show the clamped, pressed or welded connection in section.

04

Flow and support direction

Guides layer arrangement. Mark the open end and the supported side with flow arrows.

05

Finished-part acceptance

Defines inspection after forming. Locate measurements on the mouth, wall, radius and crown.

06

Mesh media

Specify alloy and weave, then pair mesh count or clear aperture with wire diameter. Woven configurations cover 20–500 mesh, expressed as openings per inch; identify the exact combination for each formed variant.

Define the functional surfaces of a formed screen

SurfaceDrawing inputAssembly functionFinished check
Mouth and rimSeat diameter, rim width and edgeLocate and retain the cupFit, flatness and contained wire ends
Wall and radiusDepth, diameter and transition radiusExpose mesh within the cavityOpening condition and profile
Crown or bottomHeight and mating clearanceComplete the filtering boundaryBroken wires and contact clearance
Support layerLayer position and edge fasteningCarry directional flow loadingLayer alignment and secure attachment

Construction

How a formed component is made

  • Cup depthCup depth determines exposed surface and forming geometry. Blank outline, wall height and transition radius are developed together for the specified weave.
  • Dome clearanceThe dome positions the screening surface away from the inlet and adjacent parts. Mesh layers and backing carry the specified flow loads through the retained rim.
  • Rim conditionA flat, secured rim locates the part and contains cut wire ends. Its seating width, flatness and attachment create the perimeter flow boundary.
  • FormingInspect the finished sidewall, transition radius and crown as separate forming zones. Check openings, wire continuity and folds against the specified finished-part requirements.
  • Installed rim and supportThe rim provides a positioning or clamping surface; the exposed wall and crown provide filtration. Locate the support layer against the flow load and define how the layers terminate at the rim.
Filter cups and domed screens
01Cup depth
02Dome clearance
03Rim condition
04Forming
05Installed rim and support
Filter cups and domed screens

Read the shape from the installed seat

A cup is defined by its mouth, wall, bottom or crown, transition radius and rim. A shallow dome provides a curved surface near the port; a deep cup extends the filtering wall into the available cavity. The seat drawing identifies the space that each surface occupies.

An integral flange locates the part against a shoulder. A folded or rimmed edge contains cut wires, while a separate ring provides a controlled clamping or joining surface. State which surface locates, which surface seals and which portion remains exposed to flow.

Inspect the formed mesh by surface zone

Forming moves wires around the tool profile. The wall, transition radius and crown are inspected as separate zones, with opening condition and broken-wire checks tied to the finished geometry. The starting weave and aperture remain part of the material identification.

A replacement specification includes the open-end orientation, supporting layers, rim fastening and handling method. Protective packing keeps shallow domes and thin rims from being flattened before assembly, while batch labels connect the formed part to its selected mesh.

Filter cups and domed screens

Applications

Formed mesh components go where a flat screen will not fit or will not give enough area.

Nozzle inlets

Domes keep the screen surface clear of the inlet opening.

Valve ports

Flanged cups locate in small removable seats.

Instruments

Formed inserts capture debris upstream of narrow passages.

Vent and breather ports

Mesh caps that let air pass while stopping particulate, protecting tanks, gearboxes and enclosures.

Compact instrument protection

Small formed screens ahead of sensors and analysers where the envelope allows only a cup of a few millimetres.

Inspect after forming

Check the finished shape and opening together.

Quality control for filtration components
Filter cups and domed screens: Profile

Profile

Measure depth, crown radius and rim diameter.

Mesh distortion

Inspect stretched openings, broken wires and folds.

Seating

Check rim flatness, loose wire ends and insertion fit.

Layer retention

Check the attachment between the filter layer, support and rim. Edges remain contained during insertion and withdrawal, and the layers retain their specified position.

Filter cups and domed screens

Questions before ordering

Does forming change the aperture?

It can. Wires move as cloth is drawn over a tool. Inspect the finished wall and crown rather than assuming the starting aperture is unchanged.

When is a dome preferable to a flat disc?

Where additional clearance or exposed area is needed in a shallow seat. Check contact with the mating part and allowable deformation.

How do I choose the rim construction?

An integral flange locates the cup in a counterbore; a folded edge contains cut wires; a separate ring provides a stronger seating or joining surface. Specify flange OD, seat width, flatness and whether the rim seals or only retains the cup.

How is a replacement cup measured?

Measure mouth diameter, seating diameter, depth, flange width and the transition radius from a consistent datum. Include the mating recess, insertion direction and nearby clearance so that the new cup matches its installed seat.

What does a support layer contribute?

A layer of coarser mesh supports the fine filtering mesh in the specified flow direction. Its position, formed profile and rim attachment are defined with the filtering layer, preserving the exposed area and installation envelope.

Technical enquiry

Define the dimensions, media, joints and inspection records before confirming the order.

Technical details (optional)
Selection inputs

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