Kaifil cuts woven wire cloth into round, annular and drawing-defined filter inserts. The disc family covers outside diameters 5–600 mm, with single, double and multilayer constructions. Square-weave cloth is specified by mesh count, wire diameter and clear aperture; Dutch weave is specified by its warp/weft pair, wire diameters and filtration designation. The finished outline, edge treatment and stack height complete the part specification.
Metal wire meshShare a drawing, reference sample or application requirements to discuss the configuration.
Wire mesh filter discs — Product view
Kaifil cuts woven wire cloth into round, annular and drawing-defined filter inserts. The disc family covers outside diameters 5–600 mm, with single, double and multilayer constructions. Square-weave cloth is specified by mesh count, wire diameter and clear aperture; Dutch weave is specified by its warp/weft pair, wire diameters and filtration designation. The finished outline, edge treatment and stack height complete the part specification.
The fine control layer defines separation; coarser backing layers support it and provide drainage. List layers in flow order, including alloy, weave and wire diameter for each layer. Spot-welded packs retain layer registration; rimmed packs capture the perimeter. Sintered laminates form a bonded porous body and have their own layer structure and thickness. The housing or breaker plate supports the installed active field.
The cloth family includes stainless steel, copper, nickel, Monel and Inconel woven mesh. Specify the alloy grade for each cloth layer. Metal edge strips include stainless steel, copper, galvanized steel, aluminium and low-carbon steel; rubber and plastic coverings form separate perimeter options. The rim material, joint and cleaning chemistry are specified independently of the filtering cloth.
Define outside diameter, centre hole, locating features, edge width and overall thickness from the installation datum. A rim reduces the clear filtering diameter. Inspect cut wires, retained layers, finished dimensions, edge continuity and seating flatness. The order identifies flow direction, support face, process fluid, temperature, cleaning method and packing format.
| Component | Definition |
|---|---|
| Filtering cloth | Weave, wire diameter, aperture or Dutch-weave designation |
| Support and drainage | Layer sequence, wire diameter and contact with the backing plate |
| Perimeter | Material, capture width, joint and finished thickness |
| Mesh count / inch | Wire diameter (mm) | Clear aperture (mm) |
|---|---|---|
| 10 | 0.51 | 2.03 |
| 20 | 0.406 | 0.86 |
| 40 | 0.254 | 0.38 |
| 80 | 0.140 | 0.18 |
| 100 | 0.102 | 0.15 |
| 200 | 0.0533 | 0.0737 |
Each table row pairs one mesh count, wire diameter and aperture; finished-part dimensions are specified separately.
| Supply item | Order basis |
|---|---|
| Production lead time | 2–3 weeks after order and drawing confirmation. |
| Trial orders | Small trial quantities for fit and process evaluation. |
| Regular production orders | 50 pieces or US$3,000 per order. |
| Quotation basis | Material, finished dimensions, filter construction, connections and quantity. |
| Parameter | Specification | Notes |
|---|---|---|
| Outline | Round, annular or drawing-defined profile | — |
| Diameter | 5–600 mm | — |
| Filtering cloth | Weave, wire diameter, aperture or Dutch-weave designation | — |
| Support and drainage | Layer sequence, wire diameter and contact with the backing plate | — |
| Perimeter | Material, capture width, joint and finished thickness | — |
| Selected square-weave apertures | 0.0737–2.03 mm | Each table row pairs one mesh count, wire diameter and aperture; finished-part dimensions are specified separately. |
Materials: The cloth family includes stainless steel, copper, nickel, Monel and Inconel woven mesh. Specify the alloy grade for each cloth layer. Metal edge strips include stainless steel, copper, galvanized steel, aluminium and low-carbon steel; rubber and plastic coverings form separate perimeter options. The rim material, joint and cleaning chemistry are specified independently of the filtering cloth.
Define outside diameter, inside diameter, tabs, flats and datums.
Delivered a Dutch nozzle-screen project with six small disc diameters and fine/coarse mesh versions, where cut-edge integrity was a key review item.
Include these details when discussing your requirements.
The fine control layer defines separation; coarser backing layers support it and provide drainage. List layers in flow order, including alloy, weave and wire diameter for each layer. Spot-welded packs retain layer registration; rimmed packs capture the perimeter. Sintered laminates form a bonded porous body and have their own layer structure and thickness. The housing or breaker plate supports the installed active field.
Define outside diameter, centre hole, locating features, edge width and overall thickness from the installation datum. A rim reduces the clear filtering diameter. Inspect cut wires, retained layers, finished dimensions, edge continuity and seating flatness. The order identifies flow direction, support face, process fluid, temperature, cleaning method and packing format.
See metal filtration component manufacturing at Kaifil.
A closer look at metal filtration components and manufacturing at Kaifil.
A complete layer schedule gives alloy, weave and wire diameter in flow order. The support carries the filtering layer and the perimeter keeps the stack aligned.
The disc sits on the defined housing land; the clamp and gasket close the perimeter. Finished rim dimensions, seal contact and support position define this interface.
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