Kaifil manufactures stainless steel flanged filter cartridges with wedge wire, woven mesh, sintered mesh, perforated metal or pleated filtering bodies. Each construction combines a removable element with a secure mounting and sealing interface.
Perforated metal screensShare a drawing, reference sample or application requirements to discuss the configuration.
Flanged wedge-wire basket
Flanged slotted screen basket
Flanged sintered-mesh elements
Flanged perforated support cylinder
Flanged wedge-wire screen tubes
Stainless Steel Flanged Filter ElementsFlanged stainless steel wedge-wire basket with lifting handles
Kaifil manufactures stainless steel flanged filter cartridges with wedge wire, woven mesh, sintered mesh, perforated metal or pleated filtering bodies. Each construction combines a removable element with a secure mounting and sealing interface.
Custom flange OD, bore, thickness, bolt circle, gasket seat and insertion depth match the housing. Locating rims, bolted flanges, lifting handles and standard-dimension mating connections are available.
Perforated metal and wedge wire provide robust coarse screening; woven and sintered media provide finer separation. Specify hole diameter, slot width or media grade for the chosen filtering body. Woven-mesh options include a 50 µm clear aperture.
304, 316L and special-alloy constructions serve liquid and gas filtration. Supports, welds and seals are designed for flow, temperature, differential pressure and cleaning; dimensional, material and specified performance inspections support repeat production.
The flanged insert is the removable filtering component inside a housing. Its bill of materials separates filter wall, structural support, flange, lower end and gasket or O-ring. A mesh-lined perforated body assigns retention to the mesh and load carrying to the perforated shell; a sintered body uses the bonded laminate as the filtering wall. The flange drawing links bolt pattern, seating face and insertion depth to the same datum. The assembly drawing also shows the dirty side, clean side, sealed bypass boundary and lifting path.
| Component / interface | Defined function and inspection |
|---|---|
| Filter wall | Woven, sintered, wedge-wire or perforated construction |
| Structural support | Carries the filtering wall in the chosen flow direction |
| Flange and seat | Bolt pattern, locating diameter and seal contact |
| Lower end | Open drainage or closed-end flow boundary |
| Seal and lifting fitting | Closes bypass and provides removal access |
| Body OD × tube length, mm | Wall thickness, mm | Flange OD × bolt circle, mm | Bolt holes / flange thickness, mm |
|---|---|---|---|
| 30 × 250 | 0.6–1.4 | 60 × 45 | 4 × Ø9 / 7 |
| 30 × 500 | 0.6–1.4 | 60 × 45 | 4 × Ø9 / 7 |
| 30 × 750 | 0.6–1.4 | 60 × 45 | 4 × Ø9 / 7 |
| 30 × 1000 | 0.6–1.4 | 60 × 45 | 4 × Ø9 / 7 |
| 30 × 1500 | 0.6–1.4 | 60 × 45 | 4 × Ø9 / 7 |
| 50 × 250 | 1.4–2.2 | 90 × 70 | 4 × Ø11 / 9 |
| 50 × 500 | 1.4–2.2 | 90 × 70 | 4 × Ø11 / 9 |
| 50 × 750 | 1.4–2.2 | 90 × 70 | 4 × Ø11 / 9 |
| 50 × 1000 | 1.4–2.2 | 90 × 70 | 4 × Ø11 / 9 |
| 50 × 1500 | 1.4–2.2 | 90 × 70 | 4 × Ø11 / 9 |
| 60 × 250 | 1.4–2.2 | 100 × 80 | 4 × Ø13 / 10 |
| 60 × 500 | 1.4–2.2 | 100 × 80 | 4 × Ø13 / 10 |
| 60 × 750 | 1.4–2.2 | 100 × 80 | 4 × Ø13 / 10 |
| 60 × 1000 | 1.4–2.2 | 100 × 80 | 4 × Ø13 / 10 |
| 60 × 1500 | 1.4–2.2 | 100 × 80 | 4 × Ø13 / 10 |
| 70 × 250 | 1.4–2.6 | 110 × 90 | 4 × Ø13 / 10 |
| 70 × 500 | 1.4–2.6 | 110 × 90 | 4 × Ø13 / 10 |
| 70 × 750 | 1.4–2.6 | 110 × 90 | 4 × Ø13 / 10 |
| 70 × 1000 | 1.4–2.6 | 110 × 90 | 4 × Ø13 / 10 |
| 70 × 1500 | 1.4–2.6 | 110 × 90 | 4 × Ø13 / 10 |
| Supply item | Order basis |
|---|---|
| Production lead time | 2–3 weeks after order and drawing confirmation. |
| Trial orders | Small trial quantities for fit and process evaluation. |
| Regular production orders | 50 pieces or US$3,000 per order. |
| Quotation basis | Material, finished dimensions, filter construction, connections and quantity. |
Inspect a flanged woven-mesh filter element with a closed mesh end, protective rim and six mounting holes. The displayed configuration combines a Ø100 mm body, 250 mm overall length and Ø140 mm flange; use the section view to examine the interface bore and the connection between flange and filtering body.
Loading 3D model
| Parameter | Specification | Notes |
|---|---|---|
| Product family | Removable flanged basket or cylindrical filter insert | Several media and body constructions share the same mounting concept. |
| Common body constructions | Wedge-wire basket; perforated cylinder; perforated support with woven mesh; sintered-mesh cylinder | — |
| Materials and connections | 304 / 316L · Special alloys | — |
| Filtration specification | Slot opening, woven-mesh clear aperture, perforation diameter or tested media rating | — |
| Flange interface | Locating rim, bolted flange or drawing-defined connection | Define outside diameter, bore, thickness, bolt circle, hole pattern and sealing face. |
| Body geometry | Outside diameter, usable length, closed or open end, support and withdrawal clearance to drawing | Check fit against the existing housing and service access. |
| Flow direction | Outside-in or inside-out, as specified | Support and joint design must suit the actual differential-pressure direction. |
| Seal and bypass control | Gasket land, O-ring groove or metal seating face to drawing | The complete sealing path must prevent unfiltered bypass. |
| End and handling details | Closed end, drain/open end, lifting tabs or handles where required | Choose for installation and removal access. |
| Operating conditions | Designed for specified process conditions | — |
| Finish and inspection | Deburred edges, finished welds and dimensional inspection | — |
| Supply options | Custom manufacture to drawing | Send drawing or sample, required quantity and acceptance requirements. |
| Sintered-mesh body diameters | 30 / 50 / 60 / 70 mm | Body and flange dimensions remain paired in the mounting table. |
| Sintered-mesh tube lengths | 250 / 500 / 750 / 1000 / 1500 mm | Length choices for the flanged sintered-mesh branch; the other filter-body constructions have their own drawings. |
Flanged wedge-wire or perforated baskets for coarse particle capture and accessible cleaning in liquid service.
Perforated support with a selected woven mesh when finer aperture control is needed within an existing housing.
Flanged porous metal cylinders for duties that call for a specified sintered-media structure and rigid support.
Drawing-matched inserts upstream of pumps, valves, nozzles or process equipment, with the aperture chosen for the equipment duty.
Body and flange dimensions reproduced from an approved sample or housing drawing, including the sealing and extraction interfaces.
Include these details when discussing your requirements.
Use wedge wire for continuous slots and repeated cleaning, woven mesh for a specified clear aperture, sintered media for a rigid porous wall, or perforated metal for coarse screening and media support. The flange can be matched to the same equipment interface across these constructions.
Supply flange OD, bore, thickness, bolt pattern, sealing land, overall cartridge length and a view of the mating seat. Identify whether the flange seals, locates or mechanically retains the cartridge.
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View detailsDefine the dimensions, media, joints and inspection records before confirming the order.
